Most plants are losing output somewhere between the machine spec sheet and the shift-end report. We measure where time actually goes — changeovers, micro-stops, rework — build an OEE baseline, and drive a focused improvement plan that raises throughput without new capital equipment.
What’s Included
- Time & motion study
- Bottleneck & downtime analysis
- OEE measurement framework
- Cycle-time reduction plans
- Standard operating procedures
- Operator training on new methods
Our Process
Baseline Data Collection
We instrument or observe the line to capture real cycle times, stops, and losses.
Root-Cause Analysis
Losses are categorized and traced to their actual source, not their symptom.
Improvement Plan & Pilot
Targeted changes are trialled on one line before wider rollout.
Rollout & OEE Tracking
Proven changes are standardized site-wide with a dashboard to sustain the gain.
Key Benefits
Higher throughputMore output from the equipment and people you already have.
Lower per-unit costLess scrap, downtime, and overtime spent chasing the same output.
Consistent quality outputStandardized methods reduce variation between shifts and operators.
Data-backed decisionsAn OEE baseline replaces gut-feel with a number you can act on.
